| Customization: | Available |
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| Journal Diameter Dimensional Accuracy: | IT6-IT9 |
| Journal Surface Roughness: | 0.63-0.16μm |
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| Parts Name | Custom CNC Machined Aluminum & Stainless Steel Shafts for Electric Car Engines and Sensors |
| Customization | Customized according to customer drawings. |
| Process | CNC Milling/ CNC Turning/ CNC Grinding/ CNC Drilling/ CNC Lathe/ CNC Precision Machining |
| Parts Material | Steel, Aluminum, Copper, Cast Iron, Stainless Steel, and Alloy Steel, etc. |
| Parts Coating | Grinding, Polishing, Sandblasting, Painting/Coating, Heat Treatment, Rust Prevention, Anodizing, Oxidation, Electroplating, and Chemical Treatment. |
| Parts Color | Silver, black, white, blue, red, green, etc., typically depending on the surface treatment and coating options. These colors can be achieved through methods such as oxidation, painting, dyeing, etc |
| Processing Degree | Micro Machining |
| Customization | OEM & ODM Service |
| Packaging | According to product requirements factory routine packaging or according to customer requirements. |
| Capacity | CNC turning work range: φ0.5mm-φ150mm*300mm |
| CNC milling work range: 510mm*1020mm*500mm | |
| Inspection | IQC, IPQC,FQC,QA |
| Tolerance | +/-0.01mm ~ +/-0.05mm |
Product Description: Custom CNC Machined Aluminum & Stainless Steel Shafts for Electric Car Engines and Sensors
Product Overview
We offer high-precision custom CNC machined aluminum and stainless steel shafts designed specifically for electric car engines and sensors. Our products meet the stringent demands of the modern electric automotive industry, ensuring optimal performance and durability.
Materials and Process
- Materials: We use high-quality aluminum alloys and stainless steel (such as 303 stainless steel) known for their excellent mechanical properties and corrosion resistance, making them suitable for demanding automotive environments.
- Manufacturing Process: Utilizing advanced CNC (Computer Numerical Control) machining technology, we ensure precision and consistency in every part. We handle complex geometries and tight tolerances, achieving machining accuracy up to ±0.01mm.
Product Features
1. High Precision: Precision machining ensures shaft concentricity and balance, reducing vibration and noise while extending service life.
2. Excellent Mechanical Properties: Aluminum shafts are lightweight, ideal for weight-sensitive applications, while stainless steel shafts offer high strength and wear resistance, suitable for high-stress environments.
3. Corrosion Resistance: Material selection ensures long-term performance in humid and corrosive environments, preventing rust and corrosion.
4. Customization: We provide custom sizes and shapes based on customer requirements, meeting various design and functional needs.
Applications
- Electric Car Engines: Used in critical components such as drive shafts and transmission shafts within electric car power systems, ensuring efficient and reliable power transfer.
- Sensors: Utilized in various electric car sensors, ensuring stability and precision.
Quality Control
We strictly adhere to ISO 9001:2015 and IATF 16949:2016 quality management systems. From raw material procurement to final product delivery, each stage undergoes rigorous quality inspection to ensure our products meet the highest quality standards.
Optimization of the APQP (Advanced Product Quality Planning) management phases and components:
Specification: Define the technical specifications and performance requirements of the product.
Application: Understand where and how the product will be used.
Special Requests: Any specific standards or requirements from the customer.
Delivery Requirements: Timeframe, location, and method of delivery.
Design Group: Form a specialized design team.
Produce Assessment: Evaluate the feasibility of producing the product.
Time Assessment: Evaluate the project timeline and delivery schedule.
Cost Assessment: Assess the project's costs and budget.
DFMEA (Design Failure Mode and Effects Analysis)
Model Design
Model Analysis
Design Completed
Incoming Material
Mould Design
PFMEA (Process Failure Mode and Effects Analysis)
Mass Production Assessment
MSA (Measurement System Analysis)
PPAP (Production Part Approval Process)
Cross-Functional Team Collaboration: Ensure effective communication and collaboration between design, production, procurement, and quality teams.
Continuous Improvement: Regularly review and update the APQP plan to reflect project progress and customer feedback.
Data-Driven Decision Making: Utilize data analytics tools and techniques to support decision-making, improving product quality and production efficiency.
Final Target: Customer Satisfaction
PPAP Submission
2D Measuring Projector Hardness Tester Salt spray tester
Material spectrometer Electroplated coating thickness tester CCD automatic detector
Q: Who we are?
A: Professional manufacturer specialized in metal parts which over 20 years of rich experience.
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